The core of the session highlighted a diverse range of cutting-edge technologies and project proposals aimed at advancing lightweighting, circularity, and advanced materials. Ten ELCA members presented their unique capabilities and strategic focuses:
–Maxime Olive (APPLUS): Presented a laser shock platform that enables both non-destructive certification of lightweight multi-material joints and controlled disassembly for easier end-of-life recycling.
–Toni Lara (MARBEL): Showcased a battery pack enclosure concept utilizing a single-material aluminum battery enclosure with fully reversible joints to combine lightweight design with easy assembly and disassembly, improving circularity in future EV battery systems.
–Maxime Ezéquel (ALBATROS): Shared plans for developing a project proposal for the I3 Strand 1 2026 call, focused on circular economy solutions for thermosets and thermoplastics. The project is actively seeking European industrial SMEs interested in technology transfer to reduce their environmental footprint through innovative industrial use cases.
-Marija Vukomanovic (JSI): Highlighted functional textiles incorporating contact-based antimicrobial agents to create high-performance antimicrobial, antiviral, and antifungal surfaces.
-Manel da Silva (EUT): Detailed the specific methodology followed to develop an aluminum alloy with a significantly lower carbon footprint tailored for high-performance High-Pressure Die Casting (HPDC) applications.
–Blaž Jaklič (JSI): Discussed solid-state thin-film lithium batteries using oxide-based ceramic materials, showcasing expertise in ceramic processing, characterisation, and pulsed laser deposition for on-chip energy storage integration. The research focuses primarily on understanding electrode–electrolyte interfaces to advance next-generation solid-state batteries toward higher Technology Readiness Levels (TRLs).
-Péter Nigicser (BZN): Introduced a post-processing technology that transforms standard Fused Deposition Modeling (FDM) 3D-printed parts into near-isotropic, mechanically reliable components by eliminating weak interlayer bonding, thereby enabling low-cost additive manufacturing for structural lightweight applications.
-Thomas Rettenwander (FIBIONIC): Outlined techniques for the fast and fully automated production of bionic fiber designs, which enable cost-efficient and sustainable composites optimised for mass applications.
-Laurence Boyer (CTTC): Demonstrated advanced ceramics shaped via the Binder Jetting process specifically to manufacture complex, porous structures.
-Cristina Martinez (EUT): Presented on PHES, highlighting the use of flexible, lightweight, low-cost, and scalable printed sensors integrated directly into structures to enable distributed structural health monitoring for early failure detection, improved maintenance, and enhanced safety.